5.1 This test method is designed to produce fastener pull-through resistance data for structural design allowables, research and development. The procedures may be used to assess pull-through resistance for a variety of composite laminate thicknesses, fastener diameters, and fastener head styles. However, the flexibility of test parameters allowed by the variants makes meaningful comparison between datasets difficult if the datasets were not generated using identical test parameters.
5.2 Early composite pull-through tests using fasteners common to metal structures led to premature joint failures, and resulted in the development of fasteners specific for composite applications. These fasteners have larger heads and tails to reduce through-thickness compression stresses on the composite laminate.
5.3 General factors that influence the mechanical response of composite laminates and should therefore be reported include the following: material, methods of material preparation and lay-up, specimen stacking sequence, specimen preparation, specimen conditioning, environment of testing, specimen alignment, speed of testing, time at temperature, void content, and volume percent reinforcement.
5.4 Specific factors that influence the pull-through resistance of composite laminates and should therefore be reported include the following: hole diameter, fastener diameter, fastener head diameter, loading bar spacing to fastener hole diameter ratio (Procedure A), clearance hole diameter to fastener hole diameter ratio (Procedure B), diameter to thickness ratio, fastener torque, fastener or pin material, fastener or pin clearance, countersink angle and depth of countersink, type of grommet (if used), and type of support fixture. Fastener pull-through resistance properties which may be determined from this test method include initial sub-critical failure force/displacement, failure force, maximum force, and rupture displacement.
1.1 This test method determines the fastener pull-through resistance of multidirectional polymer matrix composites reinforced by high-modulus fibers. Fastener pull-through resistance is characterized by the force-versus-displacement response exhibited when a mechanical fastener is pulled through a composite plate, with the force applied perpendicular to the plane of the plate. The composite material forms are limited to continuous-fiber or discontinuous-fiber (tape or fabric, or both) reinforced composites for which the laminate is symmetric and balanced with respect to the test direction. The range of acceptable test laminates and thicknesses is defined in 8.2.
1.2 Two test procedures and configurations are provided. The first, Procedure A, is suitable for screening and fastener development purposes. The second, Procedure B, is configuration-dependent and is suitable for establishing design values. Both procedures can be used to perform comparative evaluations of candidate fasteners/fastener system designs.
1.3 The specimens described herein may not be representative of actual joints which may contain one or more free edges adjacent to the fastener, or may contain multiple fasteners that can change the actual boundary conditions.