ISO 16090-1:2022
Machine tools safety — Machining centres, milling machines, transfer machines — Part 1: Safety requirements

Standard No.

ISO 16090-1:2022

Release Date

2022

Published By

International Organization for Standardization (ISO)

Latest

ISO 16090-1:2022

Scope

This document specifies the technical safety requirements and protective measures for the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of: — milling machines (see 3.1.1), including machines capable of performing boring operations (see 3.1.2); — machining centres; and — transfer machines (see 3.1.3) designed for continuous production use, which are intended to cut cold metal and other non- combustible cold materials, except wood or materials with physical characteristics similar to those of wood as defined in ISO 19085-1 and glass, stone and engineered/agglomerated materials as defined in EN 14618. This document covers the following machines (referred to as "machines" in this document): a) manually, without numerical control, operated boring and milling machines (see 3.2.1, Group 1), e.g. knee and column type milling machines (see Figures C.1 and C.2); b) manually, with limited numerical control, operated boring and milling machines (see 3.2.2, Group 2), e.g. profile and contouring milling machines (see Figures C.3 and C.4); c) numerically controlled milling machines and machining centres (see 3.2.3, Group 3), e.g. automatic milling machines and milling centres, e.g. multi-spindle milling machines, gear-milling machines (see Figures C.5 to C.7); d) transfer and special-purpose machines (see 3.2.4, Group 4), which are designed to process only pre-specified workpieces or limited range of similar workpieces by means of a predetermined sequence of machining operations and process parameters (see Figures C.8 to C.13). e) machines fitted with the following devices/facilities, whose hazards have been dealt with: — tool magazine(s); — tool changer(s); — workpiece handling mechanism(s); — powered workpiece clamping mechanism(s); — swarf/chip conveyor(s); — power-operated door(s); — moveable operator cabin(s); 1 — additional equipment for turning; — additional equipment for grinding. This document deals with all significant hazards, hazardous situations and events relevant to this type of machinery which can occur during transportation, assembly and installation, setting, operation, cleaning and maintenance, troubleshooting, dismantling or disabling according to ISO 12100, when the machinery is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This document presumes accessibility to the machine from all directions and specifies access conditions to operator positions. It also applies to workpiece transfer devices including transport devices for loading/unloading when they form an integral part of the machine.

ISO 16090-1:2022 Referenced Document

• IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
• IEC 60825-1:2014 Safety of laser products - Part 1: Equipment classification and requirements
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• IEC 61000-4-4:2012 Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test
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• ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design
• ISO 13849-2:2012 Safety of machinery - Safety-related parts of control systems - Part 2: Validation
• ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design
• ISO 13851:2019 Safety of machinery — Two-hand control devices — Principles for design and selection
• ISO 13855:2010 Safety of machinery - Positioning of safeguards with respect to the approach speeds of parts of the human body
• ISO 13856-1:2013 Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
• ISO 13856-2:2013 Safety of machinery - Pressure-sensitive protective devices - Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
• ISO 13857:2019 Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs
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• ISO 14120:2015 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
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• ISO 9355-2:1999 Ergonomic requirements for the design of displays and control actuators - Part 2: Displays
• ISO 9355-3:2006 Ergonomic requirements for the design of displays and control actuators - Part 3: Control actuators

ISO 16090-1:2022 history

• 2022 ISO 16090-1:2022 Machine tools safety — Machining centres, milling machines, transfer machines — Part 1: Safety requirements
• 2017 ISO 16090-1:2017 Machine tools safety - Machining centres, Milling machines, Transfer machines- Part 1:Safety requirements