SAE AS39029/10D-2024
CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS)

Standard No.
SAE AS39029/10D-2024
Release Date
2024
Published By
Society of Automotive Engineers (SAE)
Latest
SAE AS39029/10D-2024
 

Introduction

Standard Technology Framework

Parameter Dimension BIN 138-142(20AWG) BIN 519-523(16AWG) Technical Difference
Critical Diameter (mm) 1.98(DIA A) 2.62(DIA A) Size Increment 32%
Tensile Strength (lb) 12 45 Load Capacity Increased by 275%
Crimp tool M22520/1-01(red label) M22520/7-01(blue label) Tool specification differences

Material and process specifications

According to the requirements of Table 3, the thermocouple material system is divided into:

  • C-JN type: copper-nickel alloy cathode (original Constantan)
  • C-KP type: nickel-chromium alloy positive electrode (original chromium-nickel)
  • Plating requirements: gold flash plating or cadmium plating (must comply with environmental protection standards)

Revision notes

Main changes in the 2024 edition:

  1. Deleted dimensions Q/R in Table 2 that did not match Figure 1
  2. Clarified that the wire used for certification must comply with the AS22759 standard
  3. Added a 16AWG blue probe tool (M81969/30-06)

Implementation and application suggestions

Military aviation case

In the F-35 avionics system, the BIN 520 (green/red/black) model is used for engine temperature monitoring. Its features include:

  • Matches with the MIL-DTL-83723 III series connector
  • Use M22520/7-03 locator to ensure crimping accuracy
  • Axial load must meet the 14 lbs acceptance standard

Standard Evolution Analysis

Technical development path from MIL-C-39029 to AS39029:

Version Major improvements Compatibility expansion
2001 initial edition Establishment of basic dimension system Only supports MIL-DTL-26482
2020 confirmed version Increases material environmental protection requirements Compatible with AS81703 series
2024 Revision Optimized Dimensional Tolerance System Supports MIL-DTL-83733

SAE AS39029/10D-2024 history

  • 2024 SAE AS39029/10D-2024 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS)
CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS)

Standard and Specification

SAE AS39029/10C-2020 , ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS) SAE AS39029/10A-A1-2008 Contacts@ Electrical Connector@ Socket@ Crimp Removable@ Thermocouple (For MIL-DTL-26482 Series 2@ AS81703 Series 3@ MIL-DTL-83723 Series I and III@ and MIL-DTL-83733 Connectors) SAE AS39029/10D CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS) SAE AS39029/10C CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS) SAE AS39029/10B Contacts, Electrical Connector, Socket, Crimp Removable, Thermocouple (For MIL-DTL-26482 Series 2, AS81703 Series 3, MIL-DTL-83723 Series I and III, and MIL-DTL-83733 Connectors) SAE AS39029/10A Contacts, Electrical Connector, Socket, Crimp Removable, Thermocouple (For MIL-DTL-26482 Series 2, AS81703 Series 3, MIL-DTL-83723 Series I and III, and MIL-DTL-83733 Connectors) SAE AS39029/10C-2016 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS) SAE AS39029/10A_A1-2008 Contacts, Electrical Connector, Socket, Crimp Removable, Thermocouple (For MIL-DTL-26482 Series 2, AS81703 Series 3, MIL-DTL-83723 Series I and III, and MIL-DTL-83733 Connectors) SAE AS39029/4D-2024 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS

SAE AS39029/10D-2024 -All Parts

SAE AS39029-A1-2005 Contacts@ Electrical Connector@ General Specification for SAE AS39029-A1-2005 Contacts@ Electrical Connector@ General Specification for SAE AS39029/1-2001 Contacts@ Electrical Connector@ Pin@ Crimp Removable@ (for Mil-T-81714 Terminal Junction System) SAE AS39029/10-2001 Contacts@ Electrical Connector@ Socket@ Crimp Removable@ Thermocouple@ (for Mil-C-26482 Series 2@ Mil-C-81703 Series 3@ Mil-C-83723 Series 3@ and Mil-C-83733 Connectors SAE AS39029/100-2000 Contacts, Electrical Connector, Socket, Crimp Removable, Coaxial, Size 5 (for DOD-C-83527 Connectors) FSC 5935 SAE AS39029/100A-2011 CONTACTS@ ELECTRICAL CONNECTOR@ SOCKET@ CRIMP REMOVABLE@ COAXIAL@ SIZE 5 (FOR DOD-C-83527 CONNECTORS) SAE AS39029/101-2008 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-S-12883/44, MIL-S-12883/45, MIL-S-12883/46, AND MIL-R-6106/23 RELAY) SAE AS39029/101A-2013 Contacts, Electrical Cconnector, Socket, Crimp Removable (for MIL-DTL-12883/44, MIL-DTL-12883/45, MIL-DTL-12883/46, and MIL-DTL-12883/52 Relay) SAE AS39029/101B-2019 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-12883/44, MIL-DTL-12883/45, MIL-DTL-12883/46, AND MIL-DTL-12883/52 RELAY) SAE AS39029/101C-2022 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-12883/44, MIL-DTL-12883/45, MIL-DTL-12883/46, AND MIL-DTL-12883/52 RELAY) SAE AS39029/102-2000 Contacts, Electrical Connector, Pin, Crimp Removable, Coaxial, Size 12 (For Mil-C-38999 Series I, II, III and IV Connectors) FSC 5935 SAE AS39029/102A-2020 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, COAXIAL, SIZE 12 (FOR MIL-DTL-38999 SERIES I, II, III AND IV CONNECTORS) SAE AS39029/102B-2023 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, COAXIAL, SIZE 12 (FOR MIL-DTL-38999 SERIES I, II, III, AND IV CONNECTORS) SAE AS39029/103-2000 Contacts, Electrical Connector, Socket, Crimp Removable, Coaxial, Size 12 (for Mil-C-38999 Series I, III, and IV Connectors) FSC 5935 SAE AS39029/103A-2016 Contacts, Electrical Connector, Socket, Crimp Removable, Coaxial, Size 12 (for Mil-C-38999 Series I, III, and IV Connectors) FSC 5935 SAE AS39029/103B-2017 CONTACTS@ ELECTRICAL CONNECTOR@ SOCKET@ CRIMP REMOVABLE@ COAXIAL@ SIZE 12 (FOR MIL-DTL-38999 SERIES I@ III AND IV CONNECTORS) SAE AS39029/103C-2023 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, COAXIAL, SIZE 12 (FOR MIL-DTL-38999 SRIES I, III, AND IV CONNECTORS) SAE AS39029/104-2000 Contacts@ Electrical Connector@ Concentric Twinax@ Pin@ Shielded@ Size 8 (for MIL-C-28840) SAE AS39029/104A-2011 Contacts, Electrical Connector, Concentric Twinax, Pin, Shielded, Size 8 (For MIL-C-28840) SAE AS39029/105-2000 Contacts@ Electrical Connector@ Concentric Twinax@ Socket@ Shielded@ Size 8 (for MIL-C-28840) SAE AS39029/105A-2011 Contacts@ Electrical Connector@ Concentric Twinax@ Socket@ Shielded@ Size 8 (for MIL-C-28840) SAE AS39029/106-2001 Contacts@ Electrical Connector@ Socket@ Crimp Removable@ (for Mil-C-38999 Series I@ III and IV and Mil-C-29600 Series A Connectors) SAE AS39029/106A-A1-2010 Contacts@ Electrical Connector@ Socket@ Crimp Removable (For MIL-DTL-38999 Series I@ III and IV@ MIL-DTL-55302 and AS29600 Series A Connectors) SAE AS39029/106A-A1-2010 Contacts@ Electrical Connector@ Socket@ Crimp Removable (For MIL-DTL-38999 Series I@ III and IV@ MIL-DTL-55302 and AS29600 Series A Connectors) SAE AS39029/106A_A1-2010 Contacts, Electrical Connector, Socket, Crimp-Removable (For MIL-DTL-38999 Series I, III and IV and Mil-DTL-55302 and AS29600 Series A Connectors) SAE AS39029/106B-2011 Contacts, Electrical Connector, Socket, Crimp Removable (For MIL-DTL-38999 Series I, III, IV, MIL-DTL-55302 and AS29600 Series A Connectors)



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