The third edition of IEC 60335-2-73, published by the International Electrotechnical Commission (IEC) in March 2024, comprehensively revised the safety requirements for stationary electric immersion heaters. As an important part of the IEC 60335 series, this standard specifically specifies the safety performance requirements for stationary electric heaters for household and similar purposes.
This standard applies to single-phase appliances with a rated voltage not exceeding 250 V and other appliances with a rated voltage of 480 V (including DC-powered appliances), which are stationary electric immersion heaters designed to be installed in a water tank open to the atmosphere and to heat water to a temperature below the boiling point.
It is worth noting that immersion heaters with a rated input power of up to 25kW are also included in the scope of this standard as an alternative heat source to central heating boilers. This expands the application boundaries of traditional household heaters and covers a wider range of commercial and light industrial application scenarios.
| Equipment type | Rated voltage | Power range | Application environment |
|---|---|---|---|
| Single-phase fixed heaters | ≤250V | ≤25kW | Household and similar purposes |
| Multi-phase fixed heaters | ≤480V | Commercial and Light Industrial | |
| DC-Powered Heaters | Corresponding DC Voltage | ≤25kW | Special Applications |
Compared to the second edition (2002), this third edition of the standard has undergone three major technical changes:
Text Alignment Update: The standard text has been fully aligned with the sixth edition of IEC 60335-1:2020, ensuring consistency with general requirements. This alignment is reflected not only in clause numbering but also in the harmonization of test methods and safety concepts.
Conversion of Notes to Normative Text: Some notes have been converted to normative text, particularly Clause 1: Scope and Clause 19.2: Abnormal Operation. This change strengthens the mandatory nature of these requirements and provides manufacturers with a clearer design basis. New External Accessible Surface Temperature Requirements: Added external accessible surface temperature limits to Article 11, the heating clause, with a new Table 101 specifying the maximum temperature rise limits for specific external accessible surfaces under normal operating conditions. Articles 8-17 of the standard detail electrical safety requirements, including key indicators such as protection of live parts, power input and current, leakage current, and electrical strength. In particular, Article 13 requires leakage current and electrical strength testing at operating temperature to simulate actual operating conditions. Articles 20-23 of the standard provide specific requirements for the stability, mechanical hazard protection, mechanical strength, and structural design of fixed immersion heaters. These requirements emphasize the structural integrity of the heater during installation and operation to prevent safety incidents caused by mechanical failure.
Article 11 Heating Test Requirements is one of the key points of this revision. The newly added Table 101 clarifies the maximum temperature rise limits of various material surfaces:
| Surface material | Maximum temperature rise (K) | Test conditions | Measurement method |
|---|---|---|---|
| Metal surface | 60 | Normal operation | Figure 101 probe |
| Glass and ceramic surface | 65 | Normal operation | Figure 101 probe |
| Plastic surface | 75 | Normal operation | Figure 101 probe |
Clause 5 of the standard stipulates the general conditions for the test and requires that all tests should be carried out under the most unfavorable conditions. For fixed immersion heaters, this includes taking into account factors such as different installation locations, water quality conditions and supply voltage fluctuations.
Article 19 Abnormal Operation Test simulates fault conditions that may occur in actual use, such as dry burning, abnormal supply voltage, control component failure, etc., to verify the safety performance of the heater under these conditions.
According to the instructions in the preface of the standard, national committees should note that equipment manufacturers and testing agencies may need a transition period to produce products and equip equipment for new or revised tests in accordance with the new requirements. The committee recommends that the content of Amendment 2 be adopted at the national level no earlier than 12 months and no later than 36 months after the date of publication.
This arrangement provides manufacturers with sufficient time to adjust product designs, update test equipment and prepare for certification to ensure a smooth transition to the new standard requirements.
This standard explicitly excludes the applicability of certain other types of heating equipment, including: liquid heating appliances (IEC 60335-2-15), storage water heaters (IEC 60335-2-21), instant water heaters (IEC 60335-2-35), aquarium heaters (IEC 60335-2-55), portable immersion heaters (IEC 60335-2-74), and engine preheaters for motor vehicles and buses.
This clear demarcation avoids confusion regarding the standard's scope of application and provides specific safety regulations for different types of heating equipment.
Manufacturers should be aware that appliances that meet the requirements of this standard are not necessarily considered to meet the standard's safety principles. If, during inspection and testing, other features are found that compromise the level of safety covered by these requirements, they may still be judged to be non-compliant with the standard.
This requires manufacturers to not only meet the explicit provisions of the standard, but also to understand the safety concept behind the standard to ensure that the overall safety performance of the product meets the expected level.
With the development of smart home and Internet of Things technologies, fixed immersion heaters are moving towards intelligence and efficiency. This standard provides a safety foundation for the application of these new technologies, but at the same time, attention should also be paid to the new security challenges that may be brought about by emerging technologies.
Future revisions to the standard may further focus on security issues in new areas such as energy efficiency requirements, network security, and wireless control, providing technical support for the healthy development of the industry.
For manufacturers, it is recommended to take the following measures to ensure compliance with the new standard requirements:
1. Conduct gap analysis as early as possible to identify the differences between existing products and the new requirements
2. Update design documents and test plans, especially focusing on the newly added surface temperature requirements
3. Maintain close communication with certification bodies to ensure consistency in test methods and acceptance criteria
4. Establish a continuous compliance monitoring mechanism to ensure consistency and reliability in the production process
For test laboratories, it is necessary to update test equipment and procedures, especially to equip them with surface temperature measurement probes that meet the requirements of Figure 101, and train test personnel to master the new test methods.

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Update:
Tue, 10 Feb 2026 12:21:23 +0000