AQ 5213-2023
Safety regulations for coating operations of scaly zinc and aluminum powder anticorrosive coatings (English Version)

Standard No.
AQ 5213-2023
Language
Chinese, Available in English version
Release Date
2023
Published By
Professional Standard-Safe Production  CN  /  AQ
Latest
AQ 5213-2023
Replace
AQ 5213-2011
 

Introduction

Core changes in the standard revision

Dimensions 2011 Edition 2023 Edition Technical differences
Equipment safety Only basic centrifuges are specified Added interlock protection for tiltable fully automatic coating machine and planetary fully automatic coating machine Added 5 requirements such as anti-fall device and power-off interlock
Pretreatment General shot blasting requirements Specify anti-slip floor + 1.2m fence + 10m fire-free zone Refine the protection level of mechanical rust removal sites
Hazard control Dispersed in multiple chapters Added Chapter 10 Special Management of Hazardous Waste Establish storage ledger + professional agency recycling system

Key process safety points

4.4 Mechanical rust removal operation

Shot blasting machine operation must meet three levels of protection:
1) Anti-slip floor basic protection
2) The operating platform is set with a fence ≥1.2m
3) Open flames are strictly prohibited within an operating radius of 10m

6.1 Immersion-centrifugal method

New class=instrument>Planetary fully automatic coating machines must be equipped with:
• Physical closure of the hoardings
• Door machine power-off interlock device
• Lifting paint cylinder anti-fall mechanism


New regulations on hazardous waste management

Case: A company did not store zinc and aluminum dust in a special warehouse, which caused a hydrogen explosion when it came into contact with moisture. The new standard requires:
1) Dust should be stored separately and kept dry
2) A yellow sand box should be installed next to the dust collector
3) Disposal should be entrusted to an organization with hazardous waste treatment qualifications

Implementation suggestions

  1. Upgrade the interlocking system of automated equipment, and focus on checking the 45° tilt safety limit of the tiltable coating machine
  2. Establish an electronic record of hazardous waste to record inbound and outbound data and disposal vouchers
  3. Install a temperature alarm device in the dichloromethane solvent storage room to ensure ≤30℃

Technology evolution analysis

The standard reflects three major trends:
1) Automation substitution: Two new types of fully automatic equipment specifications are added to reduce the risk of manual intervention
2) Full process control: Form a closed-loop management from coating preparation to hazardous waste disposal
3) Precise protection: Differentiated requirements are formulated according to different process characteristics (such as the shearing furnace pressure of 0.05-0.2MPa)

AQ 5213-2023 Referenced Document

  • AQ 5202 Safety code for electroplating manipulation
  • AQ 5211 Safety technical condition for arc thermal spraying equipment
  • GB 12368 Bevel gear module
  • GB 1444 Edison screw lampholders specially used for explosion-proof liminaires
  • GB 17750 Immersion Painting Safety Regulations*2025-12-31 Update
  • GB 18597 Standard for pollution control on hazardous waste storage
  • GB 50058 Code for design of electrical installations in explosive atmospheres
  • GB 5083 General principles for safety and health design of production equipment*2023-12-28 Update
  • GB 6514 Safety code of practice for coating—Safety and ventilation for coating process*2023-12-28 Update
  • GB 7691 General Principles of Safety Management for Painting Operations*2025-10-31 Update
  • GB 7692 Safety code for painting.Safety、ventilation and air clean-up for pretreatment process of painting

AQ 5213-2023 history

  • 2023 AQ 5213-2023 Safety regulations for coating operations of scaly zinc and aluminum powder anticorrosive coatings
  • 2011 AQ 5213-2011 Safety code for printing of flake Zincic or Aluminium powder anticorrosive coating
Safety regulations for coating operations of scaly zinc and aluminum powder anticorrosive coatings

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